Archives
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Departments
Terry McDonald: Site Safety (GearSolutions June 2008)
With computers in every office and inexpensive software available that allows anyone to design and print signage, there’s really no excuse not to have clean, legible safety signs throughout your workplace.
William Crosher: Tooth Tips (GearSolutions June 2008)
You might be surprised to learn how long powder metal materials have been in use, and understanding its past will give you a true appreciation for its current applications.
Features
Selecting the Right PFPE Lubricant (GearSolutions March 2008)
By George Mock
Extreme environments call for extreme lubricating measures, and perfluoropolyethers, or PFPEs, provide the characteristics required for these—and other—demanding applications.
Next Generation Gear Grinding(GearSolutions May 2008)
By Dennis Richmond
Reishauer’s continuous generating gear grinder, the RZ 1000, provides greater accuracy, faster setups and changeovers, and onboard inspection capabilities.
The Rules for Successful Rotary Broaching (GearSolutions March 2008)
By Scott Laprade
When is rotary broaching applicable, and how is the operation performed? What materials can be used, and which manufacturers benefit from this process? You’ll find the answers ahead!
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Departments
Terry McDonald: Site Safety (GearSolutions February 2008)
Have you avoided establishing an official company safety program because you think it will take too much time, or cost too much? In reality, you can save money in the long run… here’s why, and how.
William Crosher: Tooth Tips (GearSolutions March 2008)
In this installment the author discusses tests devised for evaluating hardness, how hardness is actually defined, and the evolution of testing methods over time.
Features
Natural Frequencies and Modal Properties of Compound Planetary Gears(GearSolutions January 2008)
By Robert G. Parker, Ph.D.
All vibration modes can be classified into one of three types—rotational, translational, and planet modes. In this article the author provides a detailed description.
Case Study: Allison Transmission Test Drives Gleason Genesis (GearSolutions February 2008)
A field test of Gleason’s Genesis 130H hobbing machine surpasses even the most demanding customers’ requirements, resulting in quicker throughput and less changeover downtime.
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Departments
Terry McDonald: Site Safety (GearSolutions December 2007)
All managers should know the best way to get employees onboard with any plan is to get them involved. By asking for their input, not only have you gained their support, but valuable suggestions as well.
William Crosher: Tooth Tips (GearSolutions December 2007)
In addition to strength and wear, a third criteria—that of the load capacity of the lubricant—must be considered when figuring gear capacities.
Features
Straight Bevel Gears on Phoenix Machines Using Coniflex Tools (GearSolutions September 2007)
By Dr. Hermann J. Stadtfeld
Even when it comes to something like cutting bar stock, investing in the latest equipment can increase productivity and save you time—which easily translates to your bottom line!
Heat Treating Heavy—Duty Gears(GearSolutions October 2007)
By Daniel H. Herring and Gerald D. Lindell
Allow “The Heat Treat Doctor” to take you on a tour of the heat-treating processes you need to understand in order to achieve your gear manufacturing goals.
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Departments
Terry McDonald: Site Safety (GearSolutions February 2007)
Using hand tools in ways they are not intended for can lead to injuries that could easily be avoided, and replacing worn tools is relatively inexpensive when compared to accident-related downtime.
William Crosher: Tooth Tips (GearSolutions January 2007)
In addition to strength and wear, a third criteria—that of the load capacity of the lubricant—must be considered when figuring gear capacities.
Features
Face-off: Face Hobbing vs. Face Milling (GearSolutions September 2007)
By Dr.-Ing. Hartmuth Müller
Which process is best for you? Depends on the application. Read on for an in-depth examination of the pros and cons of each.
Maximizing Gearbox Performance (GearSolutions March 2007)
By Jeff Biamonte, Tim Nadasdi, Ph.D.
By choosing the proper lubricant, gearbox performance is improved. Read on to learn about ExxonMobil’s special formulation for gearbox applications.
Case Study: Butler Gear & Cosen Saw (GearSolutions September 2007)
Even when it comes to something like cutting bar stock, investing in the latest equipment can increase productivity and save you time—which easily translates to your bottom line!
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Departments
Terry McDonald: Site Safety (GearSolutions June 2007)
It’s not always easy to get employees to comply with your company’s safety regulations. When dealing with difficult situations it’s best to stay calm, behave professionally, and explain the reason for the rule.
William Crosher: Tooth Tips (GearSolutions February 2007)
Proper lubrication—as well as the right type of lubricant—is central to many manufacturing applications. The more you know, the smoother your operation will run.
Features
TWIN Blade—A Cut Above the Rest (GearSolutions February 2005)
By Hartmuth Müller and Karl-Martin Ribbeck
In the search for optimizing cutting performance, not only do improvements in the surface coating have to be considered, but also the use of the existing cutting edges.
A New Standard in Gear Inspection (GearSolutions October 2005)
By Dennis Gimpert
AGMA's new 2015 gear inspection standard is quite different from its predecessor. Read on to learn about the changes, including tips on their easy implementation.
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Departments
Terry McDonald: Site Safety (GearSolutions August 2006)
Regularly scheduled safety meetings are an important means of keeping everyone aware of the company’s policies, and also of gathering information from the front lines in the ongoing battle against injuries.
William Crosher: Tooth Tips (GearSolutions October 2006)
Gear capacities have improved dramatically over the years, so it’s that much more important to learn about lubrication and especially heat dissipation.
Features
The Methadology of Modified Crowning (GearSolutions December 2006)
By Dr.-Ing. Hartmuth Müller, Dipl.-Ing. Roger Kirsch, and Dipl.-Math. Michail Romalis
An industry leader, Klingelnberg puts theory to the test in explaining the benefits of modified crowning in spur and bevel gears.
Calculating Tooth Form Transmission Error(GearSolutions September 2006)
By Ulrich Kissling and Markus Raabe
Modifications to KISSsoft’s gear design software has resulted in an incredibly versatile tool for eliminating the transmission errors responsible for unwanted vibration.
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Departments
Terry McDonald: Site Safety (GearSolutions August 2006)
Regularly scheduled safety meetings are an important means of keeping everyone aware of the company’s policies, and also of gathering information from the front lines in the ongoing battle against injuries.
William Crosher: Tooth Tips (GearSolutions August 2006)
Gear capacities have improved dramatically over the years, so it’s that much more important to learn about lubrication and especially heat dissipation.
Features
The Methadology of Modified Crowning (GearSolutions December 2006)
By Dr.-Ing. Hartmuth Müller, Dipl.-Ing. Roger Kirsch, and Dipl.-Math. Michail Romalis
An industry leader, Klingelnberg puts theory to the test in explaining the benefits of modified crowning in spur and bevel gears.
Calculating Tooth Form Transmission Error(GearSolutions September 2006)
By Ulrich Kissling and Markus Raabe
Modifications to KISSsoft’s gear design software has resulted in an incredibly versatile tool for eliminating the transmission errors responsible for unwanted vibration.
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Departments
Terry McDonald: Site Safety (GearSolutions March 2006)
It's obvious that lubricants can create safety challenges in an industrial environment, and the best way to ward off potential injury is to post clear-cut instructions regarding their usage--as well as the reasons for the rules.
William Crosher: Tooth Tips (GearSolutions July 2006)
In this column the author discusses the history and development of surface hardness scales, including the various types and the associated pros and cons.
Features
Defeating Tooth Flank Deformation (GearSolutions June 2006)
By John Amendola, Sr.
Torque can take the shine off of your careful design, resulting in unwanted distortion. Learn about modifications you can make to avoid such an outcome.
Advances in Single-Pass Bore Finishing (GearSolutions July 2006)
By Robert Marvin
Knowledge of the proper production processes for your operation can lead to major per-piece cost savings, making you more competitive when quoting new projects.
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